Crumb Rubber Granules

Sunflex Recycling Private Limited is a major supplier of crumb rubber granules.

Sunflex is a global leader in cost-effective systems that deliver optimal production performance and profitability at the industry’s most competitive prices for TDF (Tyre Derived Shreds), wire-free chips, rubber mulch, crumb rubber and fine rubber powder, which are used in a wide range of applications worldwide.

We have a tyre recycling facility. Sunflex is capable of creating a substantial amount of crumb rubber granules and micronized rubber powder.

Our plant is designed and operated with ambient mechanical grinding. We provide cutting-edge technology to our customers and expertise in crumb rubber for rubberized asphalt, sports fields and track infill, and recycled rubber-moulded products.

We have over 15 years of expertise in the tyre recycling business and have established a reputation for performing.

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For Crumb Rubber

We endeavour to upgrade technology to meet higher quality standards.

We are committed to the pursuit of innovation that leads to superior outcomes for our clients. Our manufacturing facilities are custom-built and specifically designed for the production of crumb rubber. They are equipped with the requisite technology and equipment to guarantee that all of your crumb rubber specifications are met.

We own tyre recycling equipment that enables us to produce micronized rubber powder and crumb rubber particles. We have the capacity to produce more than 100 metric tonnes of micronized rubber granules. Our crumb rubber plant is engineered to generate the most superior rubber powder at the lowest feasible expense. We conduct continuous particle size analysis throughout the manufacturing process. Ash content, particle size, sieving graphs, metal, and other impurity testing are conducted on a consistent basis.

Sustainability and factual report.

Sunflex supports for the recycling of higher-value tyres in order to prevent their unlawful disposal in lakes, abandoned lots, highways, or sensitive habitats, as well as their disposal in landfills. Currently, rubberized asphalt, synthetic turf applications, recycled rubber moulded products, and other high-value manufacturing processes are used to recycle over 90% of discarded tyres.

Recycling significantly reduces greenhouse gas emissions by conserving energy. For instance, the utilisation of recycled rubber in moulded products results in a considerably reduced carbon footprint when contrasted with other polymers.

Crumb Rubber Granules.

Crumb rubber is recycled rubber produced from automotive and truck scrap tyres. During the recycling process, steel and tire cord (fluff) are removed, leaving tire rubber with a granular consistency. Continued processing with a granulator. It reduces the size of the particles further. The particles are sized and classified.

Crumb rubber can be used in many applications, adding characteristics that improve the properties of finished products as well as reducing costs by replacing more expensive virgin compounds.

We manufacture custom sizes that range from 10 mesh to 40 mesh.

Infill Crumb Rubber Granules.

Tyre crumbs have been put between the artificial grass blades to provide additional cushioning and support to the artificial fields. This was a better approach because it satisfied athletes while also preventing serious injuries.

Over the years, our company has executed a number of significant projects for the delivery of infill crumb rubber granules. Our crumb rubber granules have been tested for RoHS and migration of specific elements in compliance with international standards.

Sunflex infill crumb rubber granules fulfil accredited laboratory criteria for particle size, shape, bulk density, thermogravimetric analysis (TGA), UV Test/Weathering 5000 hours, Toxicology DIN 18035-7, and Toxicology EN 71-3 standards.

Benefits for using Infill rubber granules.

Resilient materials to hold turf up.

Shock Attenuation stabilize the turf carpet 3 different rubber granules size.

Good elasticity.

Provide safe cushions good resistance to weathering and outdoor aging.

100% virgin material, Excellent UV resistance.

Long lasting performance, Colour stability.

Micronized Rubber Powder.

Sunflex Recycling Pvt Ltd micronized rubber powder (MRP) is a low-cost, high-performance, and environmentally friendly raw material that can be used to replace oil and rubber-based materials. We grind TDF chips to produce the highest quality micronized rubber powder. Sunflex Recycling Pvt Ltd converts used tires and other post-industrial rubber into micron-scale powders that are sold to manufacturers of advanced products such as high-performance tires, industrial rubber, consumer and industrial plastics, asphalt, coatings, and construction materials.

MRP is used as a compound extender to offset the use of natural rubber and synthetic polymers, as well as a process aid in the manufacturing of materials. Because it replaces commodity-priced rubber- and oil-based feedstocks, MRP can reduce formulation costs in some cases. According to some estimates, MRP offers up to a 50% cost savings over virgin raw materials.

Tire, automotive, construction, industrial components, and consumer products are among the industries that use MRP in their products. We have the capacity to produce more than 100 tonnes of MRP per month.

We manufacture three mesh sizes: 20 mesh, 30 mesh, and 40 mesh. Crumb Rubber has made significant investments in researching the best techniques, expertise, and products to make rubber powder a cost-effective part of your process.

Test Type Test Method Test Result Testing Laboratory
Ash content ASTM D297, Section 35 9.03 % TUV Rheinland
Moisture content N/A Max 1.0 % N/A
Metal content N/A Max 0.1 % N/A
Bulk density ASTM D1895B 331 (kg/m3) TUV Rheinland
Particle Size Distribution Malvern Mastersizer 2000 Average Particle Size 360.039 microns TUV Rheinland
Moisture content Metal content Bulk density Ash Content
max 1.0% max 0.1% (Nil pieces with a length of 2mm or more) Max 331 kg / m3 9.03% Average

Activated Crumb Rubber.

Sunflex has the technology to begin producing activated crumb rubber for future rubber technologies. We’ve done some of testing using our own chemical and mixing technology. Tensile strength, elongation at break, and hardness shore *A tests were all successful.

This is a novel approach to rubber recycling. This helps to reduce the overall cost of rubber compounding. Activated crumb rubber is a novel, cutting-edge technology with a patented manufacturing process. In an automated process at room temperature, activated crumb rubber is a chemical modifier for the surface of rubber powder.

The sulphur links that connect the rubber chains in vulcanised rubber are broken down by this innovative and patented process. This allows waste rubber to be re-used while retaining the majority of the original rubber’s properties and characteristics. The newly developed patent will be used to replace the old method of producing devulcanized reclaim rubber. We intend to establish a dedicated manufacturing facility for the activated rubber crumb process.